Ceramics composites from iron ore tailings and blast furnace slag

The search for materials and methods capable of reducing human impacts on the environment is of utmost importance nowadays. This study's primary purpose was to analyze the technical feasibility of ceramic composites production utilizing Fundão Dam's Iron Ore Tailings (IOT), Blast Furnace Slag (BFS) from charcoal, and Foundry Sand (FS) as partial substitutes for the traditional raw materials – sand and clay – for application in building industry materials. The composites were molded in rectangular specimens and fired at temperatures of 900, 950, 1000, 1050, and 1200 °C. The developed materials were analyzed and characterized by X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Thermogravimetry (TGA), and Differential Thermal Analysis (DTA). The obtained materials had flexural strength modulus of up to 12.19 MPa, water absorption ranging from 2 to 22%, linear shrinkage ranging from 0.02 to 6.50%, and apparent density ranging from 2.03 to 1.63 g/cm³. The study of the internal structure formation process revealed the formation of amorphous structures in the composites. The results demonstrated that these waste materials may be jointly used in construction materials, contributing to the reduction of natural resource extraction, besides enabling their correct disposal, minimizing environmental impacts, and improving the life quality of the surrounding communities.     

30Cr13不锈钢冶炼过程夹杂物控制技术

  针对30Cr13生产过程中存在的轧材非金属夹杂物合格率偏低仅85%左右的问题，通过对30Cr13不锈钢精炼过程钢中非金属夹杂物存在形态进行分析，并结合现有精炼工艺制度，在实验室研究的基础上制定了不锈钢精炼过程非金属夹杂物控制方案。工业应用后，精炼结束钢中大于5 μm的非金属夹杂物总数、形状以及尺寸等参数均得到了有效改善，钢水洁净度大大提高。     

304不锈钢不同精炼渣碱度下夹杂物的演变

 为了提高304不锈钢的产品质量，结合生产实际，利用热力学计算和扫描电镜能谱分析方法, 研究了硅脱氧条件下，LF精炼渣碱度对304不锈钢在LF精炼、连铸过程夹杂物变化规律的影响。试验结果表明,随着冶炼过程进行，全氧质量分数和夹杂物数量依次减小。304不锈钢采用1.75高碱度炉渣，可以得到较低的全氧质量分数和夹杂物数量，但是夹杂物中Al2O3质量分数高，夹杂物熔点高。采用1.53低碱度炉渣，钢液中全氧质量分数较采用高碱度炉渣高，但是夹杂物中CaO、Al2O3质量分数相对较低，SiO2和MnO质量分数较高，夹杂物熔点低。针对304不锈钢产品可以采用不同的生产工艺路线来满足产品的不同需求。     

提高加盖钢包自开率的研究与实践

首钢京唐300t钢包加盖后自开率明显下降，分析了加盖钢包自开率下降的机理，确定了主要原因是包衬温度升高后造成的液态渣回流。通过对引流砂的流动性、密度和渗钢性研究，设计了一种适用于加盖钢包的引流砂成分配比，并通过控制Al2O3和MgO含量，保证铬矿砂纯度。改进了钢包热修工艺，设计了针对加盖钢包的投砂操作和防钢渣回流措施。研究结果经推广使用后，钢包月不自开炉数由8～9炉降低至2炉以内，综合自开率达99.9%，双精炼工艺自开率达100%。     

Research on slag-resistance of ZrN-SiAlON-SiC-C composite refractory in different atmospheres

The ZrN-SiAlON composite powder was synthesized using low-grade zircon and bauxite by carbothermal reduction nitridation at first and then ZrN-SiAlON-SiC-C composite refractory were fabricated with the ZrN-SiAlON powder, SiC particles, and a small amount of Si powder as raw materials and sucrose as the binder. The slag resistance of these composites in O₂, N₂ and Ar atmosphere was investigated by X-ray diffraction, scanning electron microscopy, and energy dispersion spectra. The results show that the pores in the inside of ZrN-SiAlON-SiC-C composite refractory were enlarged in oxygen atmosphere due to oxidation, which leads to the decrease in slag resistance. In argon atmosphere, blast furnace slag destroyed the sintered body of zircon, corundum, and cristobalite with the formation of CaZrO₃, then infiltrated into and filled the pores inside the refractory to form a dense layer, which hindered the further erosion of the blast furnace slag. In the reducing atmosphere, the interfacial energy of the gas-liquid phases became larger due to the reactions between blast furnace slag liquid and the gas, resulting in a larger wetting angle which prevented the erosion.     

羊场湾煤矿软岩底板炉渣混凝土加固技术

为提高软岩底板强度而供无轨胶轮车等大型车辆行驶，结合羊场湾煤矿16206机巷软岩底板地质条件，研究了炉渣混凝土底板加固技术，确定了合理的配比方案，并对机巷现场进行混凝土地坪铺设应用。研究与应用结果表明：炉渣混凝土底板强度可满足大型车辆连续运输所需，极大地提高了底板承载能力，防止底鼓，为长距离巷道实现连续运输提供了基础保障。     

SNCR脱硝技术在液态排渣煤粉工业锅炉中的应用

为了检验选择性非催化还原（SNCR）脱硝技术在高效低NO_x液态排渣煤粉工业锅炉中的应用效果，本文在一台8.4MW有机热载体锅炉炉膛内开展了SNCR脱硝技术工业化试验研究。选用尿素作为还原剂，搭建了工业化SNCR脱硝试验平台。在10%、15%、20%三种浓度尿素溶液下进行了不同尿素溶液喷射量、不同氧含量、不同锅炉负荷下的SNCR脱硝试验研究。试验结果表明，提出的“低NO_x燃烧+SNCR脱硝”耦合技术方案是可行的，SNCR脱硝效率在80%以上，完全能够达到烟气中NO_x低于50mg/m³的超低排放要求。     

水电站大型竖井施工安全风险控制措施研究

竖井是大型水电工程中广泛采用的重要建筑物,但竖井的传统施工方法存在施工程序复杂、人工劳动强度大、施工效率不高等特点,同时还存在较大的安全风险。通过对杨房沟水电站大型竖井施工过程的研究,总结出精细化控制爆破、小溜渣井施工方式,同时也设计了一套用于运输的综合提升系统。采用上述创新方法不仅减少了繁琐的施工程序,降低了安全施工风险,而且大量采用机械化手段进一步提高了施工效率,确保了该工程竖井施工的安全风险可控。相关措施可为类似工程的竖井施工提供较好的借鉴作用。     

计及RSC控制的DFIG短路电流直流分量解析表达

现有文献针对计及转子变流器(RSC)控制的双馈感应风电机组(DFIG)定子短路电流解析表达,将定子磁链当作一阶直流衰减分量或忽略功率外环控制。基于DFIG电压、磁链和RSC控制方程,得到定子电流关于定子电压和定子功率的传递函数,提出定子电流的精确解析表达式。基于RSC内、外环PI参数关系,推导直流分量衰减时间常数和角频率关于PI参数的表达式。分析了RSC内外环PI参数对定子电流直流衰减分量的影响。仿真结果验证了解析表达式的准确性,为PI参数选取和保护装置测量、整定提供依据。